高昊晖, 樊荣, 缪永杰, 柴志雷. 高速数字喷墨打印领域专用SoC研究与设计[J]. 微电子学与计算机, 2022, 39(8): 86-96. DOI: 10.19304/J.ISSN1000-7180.2022.0054
引用本文: 高昊晖, 樊荣, 缪永杰, 柴志雷. 高速数字喷墨打印领域专用SoC研究与设计[J]. 微电子学与计算机, 2022, 39(8): 86-96. DOI: 10.19304/J.ISSN1000-7180.2022.0054
GAO Haohui, FAN Rong, MIAO Yongjie, CHAI Zhilei. A DS-SoC for high speed digital inkjet printing[J]. Microelectronics & Computer, 2022, 39(8): 86-96. DOI: 10.19304/J.ISSN1000-7180.2022.0054
Citation: GAO Haohui, FAN Rong, MIAO Yongjie, CHAI Zhilei. A DS-SoC for high speed digital inkjet printing[J]. Microelectronics & Computer, 2022, 39(8): 86-96. DOI: 10.19304/J.ISSN1000-7180.2022.0054

高速数字喷墨打印领域专用SoC研究与设计

A DS-SoC for high speed digital inkjet printing

  • 摘要: 针对高速数字喷墨打印对高带宽、低延迟、低抖动的打印数据传输,以及高并发的位操作喷孔控制等需求,设计了一种领域专用SoC架构并实现了软硬件系统.通过StandaloneOS下的轻量级网络传输减少了操作系统带来的传输抖动,保持稳定高速的数据传输;基于片内高速总线提升了主控系统与喷头控制模块之间的传输带宽, 降低了信号传递的延迟;通过设计位操作协处理模块,实现了对喷孔阵列的高并发控制.基于ZYNQ7020 FPGA SoC平台实现了上述SoC架构及系统,实验结果表明:该系统从上位机接收打印数据时,采用千兆以太网传输速率可以稳定保持在947 Mbps;片内总线传输带宽可达800 MB/s,指令传输延迟在10 ns内;系统的位操作数据处理频率可达64 MHz;整个系统的数据吞吐率可达1500 Mbit/s,数据传输抖动在20 ns内.该系统可驱动具有30720个喷孔的打印机喷头以600 dpi的打印精度完成200 cm/s的打印工作,在1200 dpi的打印精度下仍表现出优良的性能,为突破高速数字喷墨打印的速度瓶颈提供了新的技术思路.

     

    Abstract: According to the requirements of high-speed digital inkjet printing for high bandwidth, low delay, low jitter print data transmission, and high concurrent bit operation orifice control, a domain specific SoC architecture is designed and the software and hardware system is implemented. The lightweight network transmission under StandaloneOS reduces the transmission jitter caused by the operating system and maintains stable and high-speed data transmission; Based on the on-chip high-speed bus, the transmission bandwidth between the main control system and the nozzle control module is improved and the delay of signal transmission is reduced; By designing the bit operation coprocessing module, the high concurrency control of orifice array is realized. The above SoC architecture and system are realized based on ZYNQ7020 FPGA SoC platform. The experimental results show that when the system receives print data from the host computer, the transmission rate of Gigabit Ethernet can be stably maintained at 947 Mbps; The on-chip bus transmission bandwidth can reach 800 MB/s, and the instruction transmission delay is within 10ns; The bit operation data processing frequency of the system can reach 64 MHz; The data throughput of the whole system can reach 1500 Mbit/s, and the data transmission jitter is within 20 ns. The system can drive the printer nozzle with 30720 spray holes to complete the printing work of 200 cm/s with the printing accuracy of 600 dpi. It still has good performance under the printing accuracy of 1200 dpi, which provides a new technical idea for breaking through the speed bottleneck of high-speed digital inkjet printing.

     

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